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1996 Privateer Renegade I/O to Outboard Conversion

65,943 views·483 replies·by Capt13·First Post·Latest
Capt13
Capt13FREE2020#301
is Noli OK with that??

😆

Actually, no. If you look at the photo, it's only partially done. She came out to the garage with a stop-work order.

😎
“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Capt13
Capt13FREE2020#302
New vent and fill lines as well as fittings. The new fuel fill needed a smaller hole than the old one. Added a 1/4 " thick fiberglass backer that was drilled to the new smaller size. The vent I installed was a flush fit to stay out of the possible spray. It wouldn't fit where the original was due to interference with the fill hose. Needed a spacer and back up washer to install it. I made both out of the lightweight plastic board.

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“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Fluke Whisperer
I went back and looked at the way you secured the tank, I wish the people that did mine had the technical expertise that you have, I didn't realise how bad of a job they did till it was too late, I had to make a new gas tank lid because the old one was shot, after opening it up and seeing what they did, I smacked myself for trusting them, If I can find pics I will post them, they, Oh crap, I don't even want to go there.
Looks like you won't have to worry about it for a long time, you still have access to change hose's if you have to, me I gotta remove the lid to do it.
I love the room that type of boat has, cab forward and plenty of room aft.
I look forward to seeing your progress, looking really good so far.
First MateOriginal Crew508 postsSince 2019
Old Mud
Old MudFREE2020#304
Hey, ground and all !!! good going. So many fill i have seen without a ground. Guess they have never seen some of those vids. of static electricity.
Tell your Children every day that you love them
I was so poor growing up, if i were not a boy i would have had Nothing to play with !! :)
All that matters in the end is that we Loved
"Life isn't about waiting for the storm to pass; it's about learning to dance in the rain."
CommodoreOriginal Crew5,182 postsSince 2018
Capt13
Capt13FREE2020#305
I wrongly assumed that the new Seastar Hydraulic steering helm would match up with the old teleflex helm that I removed. The existing hole is 3 1/4" , new helm needs 3". Nothing is ever easy.

Not sure what to do now. Fill and glass or just put a 3/4" ply backer plate. Probably going to grind, fill, glass and fair.......

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“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
WhatKnot
WhatKnotFREE2020#306
I wrongly assumed that the new Seastar Hydraulic steering helm would match up with the old teleflex helm that I removed. The existing hole is 3 1/4" , new helm needs 3". Nothing is ever easy.

Not sure what to do now. Fill and glass or just put a 3/4" ply backer plate. Probably going to grind, fill, glass and fair.......

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You’re a man of no shortcuts.👍
Be Safe
CommodoreOriginal Crew12,915 postsSince 2019
Fluke Whisperer
I wrongly assumed that the new Seastar Hydraulic steering helm would match up with the old teleflex helm that I removed. The existing hole is 3 1/4" , new helm needs 3". Nothing is ever easy.

Not sure what to do now. Fill and glass or just put a 3/4" ply backer plate. Probably going to grind, fill, glass and fair.......

View attachment 17623

View attachment 17624
I had the same problem when I replaced mine 6 yrs ago, the console to which the steering was mounted had a veneer cover that was peeling, I bought some 1/8 in. aluminum and replaced it, I bought a 6x6" 1/4 in. backing plate for the back, came out really nice and is 10 times stronger than what it was, accualy , I rebuilt the whole console because the previous owner butchered it with multiple holes, hmm, looks familiar.
First MateOriginal Crew508 postsSince 2019
Roccus7
Roccus7MODnoreaster.com2020#308
I wrongly assumed that the new Seastar Hydraulic steering helm would match up with the old teleflex helm that I removed. The existing hole is 3 1/4" , new helm needs 3". Nothing is ever easy.

Not sure what to do now. Fill and glass or just put a 3/4" ply backer plate. Probably going to grind, fill, glass and fair.......

View attachment 17623

View attachment 17624

NYA's Michelangelo of Fiberglass!!!
Shall I go to heaven or a-fishing? - H. D. Thoreau
Veni. Vidi. Cepi. - with apologies to Gaius Julius Caesar
AdmiralOriginal Crew21,717 postsSince 2018
Old Mud
Old MudFREE2020#309
I wrongly assumed that the new Seastar Hydraulic steering helm would match up with the old teleflex helm that I removed. The existing hole is 3 1/4" , new helm needs 3". Nothing is ever easy.

Not sure what to do now. Fill and glass or just put a 3/4" ply backer plate. Probably going to grind, fill, glass and fair.......

View attachment 17623

View attachment 17624
There is only one way to do that properly.

And you know which it is. 😛🙂
Tell your Children every day that you love them
I was so poor growing up, if i were not a boy i would have had Nothing to play with !! :)
All that matters in the end is that we Loved
"Life isn't about waiting for the storm to pass; it's about learning to dance in the rain."
CommodoreOriginal Crew5,182 postsSince 2018
Fluke Whisperer
Here's a pic I found, trying to find the original20170625_102135.jpg
First MateOriginal Crew508 postsSince 2019
Capt13
Capt13FREE2020#311
............. , I bought a 6x6" 1/4 in. backing plate for the back, came out really nice

I/4" aluminum backing plate ? That would be solid !
“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Capt13
Capt13FREE2020#312
There is only one way to do that properly.

And you know which it is. 😛🙂

Yes ....... you are right, I know. Just wanted some confirmation I guess. 🙂
“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
JoeBfishing
I/4" aluminum backing plate ? That would be solid !
Looks good too...??
CommodoreOriginal Crew5,902 postsSince 2018
Old Mud
Old MudFREE2020#314
Yes ....... you are right, I know. Just wanted some confirmation I guess. 🙂


Well then if that's all you needed Get Er Done. 😊
Tell your Children every day that you love them
I was so poor growing up, if i were not a boy i would have had Nothing to play with !! :)
All that matters in the end is that we Loved
"Life isn't about waiting for the storm to pass; it's about learning to dance in the rain."
CommodoreOriginal Crew5,182 postsSince 2018
Capt13
Capt13FREE2020#315
Sanded the bilge compartment and recoated with epoxy resin. Wiped down the area with warm water to remove whatever blush there might have been. I scuffed up the surfaces with 150 grit and put on a coat of epoxy primer coat.

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“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Capt13
Capt13FREE2020#316
Well then if that's all you needed Get Er Done. 😊


Every time I take photo's on this project I think of you Don.

Nice project Cappy, I'll be a watchin..........
Ok so take lots of pics. along the way. Some of us Love this shit. 🙂
“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Old Mud
Old MudFREE2020#317
Every time I take photo's on this project I think of you Don.


Well i must say you are doing a great job ,both of taking pics. and your rebuild. !!.

Bilge looks good But a little weird to me not seeing a shaft, stuffing box (or tube and dripless) Shaft wiper, rudder stock, steering pistons,high water alarm or lazerette pump, prop clean out and all but the kitchen sink stuck in there. 😊
Tell your Children every day that you love them
I was so poor growing up, if i were not a boy i would have had Nothing to play with !! :)
All that matters in the end is that we Loved
"Life isn't about waiting for the storm to pass; it's about learning to dance in the rain."
CommodoreOriginal Crew5,182 postsSince 2018
Roccus7
Roccus7MODnoreaster.com2020#318
Well i must say you are doing a great job ,both of taking pics. and your rebuild. !!.

Bilge looks good But a little weird to me not seeing a shaft, stuffing box (or tube and dripless) Shaft wiper, rudder stock, steering pistons,high water alarm or lazerette pump, prop clean out and all but the kitchen sink stuck in there. 😊
IF, and that's a highly unlikely IF, I every buy an inboard craft, I must remember the "Old Mud Recommends" sagacious recommendation of a prop clean out port. 👍 👍👍

BTW if any of you were betting excited to go to Hamilton Marine this weekend for their yearly Open House Sale has been postponed until a future date. Dang, need to stock up on Star Tron!!
Shall I go to heaven or a-fishing? - H. D. Thoreau
Veni. Vidi. Cepi. - with apologies to Gaius Julius Caesar
AdmiralOriginal Crew21,717 postsSince 2018
Capt13
Capt13FREE2020#319
Filled and glassed the old steering helm hole "properly" . I also filled in a small section of the cutout for the console. There was as an area where the glass looked like it never bonded to the ply. I grinded that back a bit further. Then added two layers of 1708.

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“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018
Capt13
Capt13FREE2020#320
Got the last piece of deck epoxied in place.

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“The greatest things ever done on earth have been done little by little"
CaptainOriginal Crew2,530 postsSince 2018

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